CASE STUDY | Monkeytoe

Monkeytoe design and manufacture aluminium access solutions, such as large spanning bridges and access platforms. Operating out of Taranaki, they offer custom-built systems across New Zealand, Australia, and the Pacific, specialising in marine-grade aluminium products for challenging locations. 

THE CHALLENGE

Monkeytoe had more work than they could manage in house, so sought additional design resource to support their internal design team. Monkeytoe are known for their exacting standards, so they needed a design engineer that would hit the ground running and match their commitment to excellence and innovation.

THE SOLUTION

Caliber’s seconded business model is ideal for this type of situation; allowing Monkeytoe to scale effortlessly without the costs and hassles of recruiting a permanent staff member themselves.

Our engineers slot into the Monkeytoe team to provide design support. Being on-site and part of the team, Monkeytoe can make the most of our engineers unique skillsets and access the wider Caliber network if/when required.

In one secondment, the Caliber engineer designed multi-level service access decking that supports gravity loads of HVAC ducting and units, mezzanine access stairs, 37 metre long walkway and stair tower for conveyor line access, platforms supporting HVAC units, service walkway for cooling unit access, custom brackets and cantilever supports, cantilever supported stairs in a blast freezer, 2 stage service platform for steam boiler access, caged ladders and walkways, and internal 3 flight stairs.

In another secondment, our engineers have designed accessible and service stairways, giving the public and private sectors access to buildings across New Zealand. Importantly, these entryways were designed building codes D1, F1, and NZS/AS 1657.

PROJECTS & TASKS

Monkeytoe accessible mirrored stairways

MIRRORED BALUSTRADE ACCESSIBLE STAIRS

University of Canterbury Jack Mann Lecture Theatre

Designed a bespoke, mirrored set of accessible stairways for public entry into a lecture hall. Despite appearing straightforward, it was a deceivingly complex project that needed to conform to code, stay within manufacturing constraints, and accommodate visually impaired people. The design package included a general arrangement drawing, an installation drawing, and a complete set of weldment manufacturing and workshop assembly drawings for the balustrade panels.

Service platform & stairs

Service platform & stairs

Designed a rail platform supported by cantilevers with a stepladder and stair access from an existing stair-tower. We faced a few installation restrictions from the client but managed to finalise solutions leading to the installation of the product.

37 metre raised walkway and stair-set - Vissy Glass

37m raised walkway & stair-set

Visy Glass

Designed a raised walkway with a stair-set providing service access to a large conveyor. This collaborative effort involved working with Monkeytoe’s client representative, project manager, and structural engineer to produce a solution. This design package also included necessary installation and manufacturing drawings.

Louvre Screens

Louvre screens

Museum of Transport and Technology (MOTAT)

Designed louvre screens and access gates with ground mounted posts. The louvre screens provided ventilation for an array of HVAC units whilst offering visual concealment from visitors at MOTAT. Few iterations were made to meet the client’s requests, and it concluded with a successful installation and commissioning of the final solution.

Raised walkway with detachable ladder

Raised walkway with detachable ladder

Tegel Foods

Designed a raised walkway with detachable ladder for valve access. This design required various iterations and liaising with the client to locate the optimal tie-back and structural supports. The design concluded with complete installation and commissioning of the product.

MACRO DEVELOPMENT

Developed an excel macro used in conjunction with Autodesk Inventor, for the purpose of generating Bill of Materials with the capability of filtering out archived and restricted SKUs, consolidating recurring SKUs and calculating total lengths of products used.

“I gave Sam an NPS of 10/10 because he was a quick learner and asked the right questions. We appreciated the fact that he was big on innovation and proactive about looking at ways to improve processes.”

Ben Halliday

Design Manager, Monkeytoe Group