Jonathon Earnshaw
QUALIFICATIONS
  • CEng
  • ME (Mech) – 2021
SOFTWARE
Mechanical CAD
  • Creo (Pro/Engineer)
  • Inventor
  • SolidWorks
Analysis Tools
  • ANSYS
  • MathCAD
Autodesk Inventor CP Mechanical Design

Jonathon Earnshaw

MECHANICAL ENGINEER

Skills Overview

Jonathon is a Chartered Mechanical Engineer with specialist experience in hydrodynamic bearings and large rotating equipment, gained through work on technically demanding applications in marine propulsion and nuclear energy. His background spans both engineering and commercial roles, giving him a balanced perspective on design, risk, customer requirements, and delivery. Since arriving in New Zealand, Jonathon has broadened his skill set through work with emerging technologies, including metal casting and advanced manufacturing. He brings strong analytical ability, clear communication, and the versatility to contribute meaningfully across a wide range of mechanical engineering projects.

    • SHEET METAL DESIGN & FABRICATION – Jonathon has experience working with a wide variety of products from ‘dry’ such as hopper / conveyors and frame supports to ‘wet’ such as destoners and tanks while on secondment at Wyma. He has further developed his skills at MHM designing robust chain driven / actuating equipment for timber mills. This has developed his skills in Sheetmetal design and fabrication. Jonathon frequently uses weld line calcs and frame analysis to verify designs where needed. ​
    • ROTATING EQUIPMENT – Serving his time as a hydrodynamic bearing specialist, Jonathon has experience on a diverse range of applications such as pumps, compressors, generators, motors and turbines to name a few. Since moving to NZ, he has worked on rotating vegetable polishing equipment and chain driven conveyor systems. He can use basic calcs to spec bearings, chains and check shaft stress due to torsion / bending.
    • HEAVY FRAMES / STRUCTURES – At both Wyma and MHM, Jonathon has designed many structures supporting both static and dynamic loads for both food production (hygienic) and heavy industry such as timber mills.
    • TANKS & PIPEWORK – During his one-year tenure at Wyma, Jonathon frequently integrated pipework into processing lines using existing calculations. He was also tasked with a case study to improve a standard water tank design to be cheaper to manufacture.
    • DEFENCE – Jonathon has a passion for defence based technologies and an understanding of their unique requirements. He initially started a career in the British Army before studying to become a mechanical engineer. After which, during his time at Michell Bearings, Jonathon worked on many projects for the Royal Navy and other navies in NATO. And even having the opportunity to carry out a week’s work servicing propulsion motor bearings onboard a Type 45 Frigate.
    • COMMERCIAL – Jonathon compliments his core engineering with excellent communication skills and commercial understanding developed during his time as a commercial and sales engineer. He can add a unique perspective to complex and budget sensitive projects. One example was coordinating a bid (including technical requirements, costs, T&Cs etc.) to supply bearings to French ERP2 nuclear facilities in Penly, Gravelines and Bugey and attending a customer visit to Paris to discuss the project. He is currently studying towards PMP certification (CAPM level).
    • CAD – Jonathon can formulate, scrutinise and improve engineering designs within the design space prior to manufacturing using CAD packages. He also has carried out FEA on parts under load to ensure the design meets a minimum level of safety with being over-engineered. One example involved designing a bearing pad for a Siemens gas turbine to withstand an earthquake condition.
    Caliber Design has experience in the Biofuel industry
    Caliber has experience in the Aerospace industry
    Caliber Design has experience in the Biofuel industry
    Caliber Design has experience in the Biofuel industry
    Caliber has experience in the Agriculture industry
    PERSONAL STATEMENT

    Hi, I am from Newcastle in the UK, an innovative city which was home to both Robert Stephenson (inventor of the steam locomotive) and the television series Geordie Shore. Being a child who lived on Lego sets and playing video games, I more naturally followed the former’s footsteps in engineering. Initially studying Aerospace but ultimately qualifying in Mechanical Engineering; graduating with a 1st class Masters with Honors. I started my apprenticeship designing hardware for basic pumps, compressors and turbines but gradually worked on more complex projects for nuclear power plants and next generation frigates. What I enjoy most about engineering is how it both allows me to appreciate detail in the world around me but also directly make it a better place to live. I moderate this professional pursuit with equal amounts of runs, surfs, and trips on my motorbike. 

    Project Experience

    Evenflow Destoner

    WYMA SOLUTIONS

    Machine Design & Structures

    During my 1 year tenure at Wyma I was moved to multiple departments. I had to quickly get up to speed on a few pieces of equipment including Steel structures/frames, Evenflows and Destoners and keep up with manufacturing demand. ​I issued many machines and throughout the process I implemented many opportunities for improvement and documented my design process in the classic Caliber Design method. This documentation was also invaluable for Wyma to use for future engineers as a guide. ​ In addition, I made almost daily visits to the factory to receive feedback from manufacturing and ensure opportunities for improvements (OFIs as Wyma called them) were fed back into next design.

    Siemens | Earthquake Zone Gas Turbine

    SIEMENS

    Earthquake Zone Gas Turbine

    I was tasked to help Siemens upgrade the bearings on one of their standard gas turbines to survive an earthquake load. After a kick-off meeting with the client to understand the requirements and design envelope, I started by calculating the current design performance and validating it using FEA. Due to both high speed and load, many design iterations were tried such as removing stress concentrations, choosing higher strength material and increasing bearing size. Unfortunately, the stresses and temperatures were still on the limit so would need empirical testing to prove the designs. I passed these findings, including the results of the calculations, onto the customer and suggested recommendations for further work.

    MHM Chain Driven Roller Conveyor

    MHM AUTOMATION

    Chain Driven Roller Conveyor & Transfers

    For 3 months at MHM I designed and detailed a roller conveyor and transfer system to handle 5-tonne veneer packs pulled from a lathe. The line included 10 airbag-actuated chain-driven rollcases and 5 chain transfers (up to 12 m long, ~2 tonnes), using ~300 m of chain. Key challenges were managing the interaction between static transfers and moving rollcases, controlling stray thin veneer sheets, and designing end stops to safely absorb pack impact if the light wall failed.

    Rolls Royce, Fan Blade Test Rig for Gas Turbine Failure Tests

    ROLLS ROYCE

    Fan Blade Test Rig for Gas Turbine Failure Tests

    Fan Blade Test Rig for Gas Turbine Failure Tests | Rolls Royce needed to redesign their ‘blade-off’ test rig to suit a larger blade. After meeting with their technical team, I reviewed the performance of the existing bearings designed for 38kN load with the new heavier 49kN load. I suggested increasing the bearing size and advised how the customer could modify their rig to suit the new design. The customer was happy and implemented the changes and returned to me throughout testing to troubleshoot issues etc.

    Ormat, Uprating Hot Water Pump Bearings for Thermal Power Production

    ORMAT

    Uprating Hot Water Pump Bearings for Thermal Power Production

    Ormat was looking to increase the output of a standard hot water pump to increase their power generation. In addition, they needed a way to accommodate axial lengthening of their shaft during setup within the bearings. To keep costs low, I started with an off-the-shelf solution and firstly modified the bearing pads to use a polymer coating to support the increased hydraulic load of the pumps. Secondly I consulted internally within the Michell Bearings to develop a novel shaft collar and key design to allow axial adjustment. After multiple iterations of the design, Ormat were presented with the full offer and intended to trial it in one of their designs.

    University of Tasmania, Noise Reducing Bearings & Housing for Cavitation Test Rig / Axial Flow Pump
    UNIVERSITY OF TASMANIA
    Noise Reducing Bearings & Housing for Cavitation Test Rig / Axial Flow Pump

    A cavitation test rig consisting of an axial flow pump and test chamber was unable to measure results properly due to excess vibration and the resulting noise. I discussed the existing test rig design and I agreed replacing the rolling element bearings with non-contact hydrodynamic bearings to absorb vibration and reduce noise was a possible solution. However, this required careful consultation with the customer to ensure their housing was designed appropriately to suit the assembly and oil requirement of the new bearings. The design was implemented and worked so well, the supplier of the axial flow pump enquired about carrying out similar modifications on their pumps outside the test facility.

    Foundry Lab, Furnace Testing Vessel for Heat Conduction of Powder

    FOUNDRY LAB

    Furnace Testing Vessel for Heat Conduction of Powder

    Foundry Lab needed an apparatus which could be filled with printer powder and could withstand 700°C+ temperatures and could measure the temperature of the powder at different depths with thermocouples. I firstly worked closely with the lead Engineer on this project and established it needed to be modular to test different amounts of powder, incorporate thermocouples and be reusable. I proposed a novel design using wool board (each containing a thermocouple) and a spiraling bolt pattern to allow any number of layers to be removed or added to measure different amounts of powder. He was so impressed with the proposed design, he suggested I carry out the production and testing of the vessel also.